Bayou’s 5-Layer Polypropylene (5LPP) insulation system offers advanced thermal management for deepwater subsea flowlines. Designed to withstand high service temperatures, the insulation encompasses solid, foam, and syntactic layers, meticulously applied through a side extrusion process that adheres to strict thermal and buoyancy specifications. The unique construction makes it an ideal choice for maintaining pipeline integrity in harsh marine conditions.
Precision Automation, Superior Quality, Zero Contamination
In Bayou’s cutting-edge facility, a highly automated coating process minimizes human contact, ensuring an exceptional quality outcome. Equipped with an exclusive pipe extruder and designed for precision, our facility manages every step, from input to output, with exacting tolerances. This self-contained operation significantly reduces contamination risks, guaranteeing superior quality coatings in a controlled environment.
Pure Performance, Versatile Solutions
Bayou’s controlled environment ensures coated pipes are free from external contaminants, maintaining purity throughout the production cycle. The facility supports a range of pipe sizes, from 6 to 24 inches in diameter, and lengths from 35 to 80 feet. With its capabilities, the system is versatile, covering various project requirements without compromising on quality or performance.
Engineered for the Extremes
The 5LPP system is rated for operational temperatures between -35°C to 150°C and can be used at depths of up to 3,000 meters. Its thermal conductivity is optimized between 0.1-0.17 W/mK, providing reliable insulation in extreme underwater environments. With a focus on durability and efficiency, Bayou’s insulation system is essential for maintaining the integrity and functionality of subsea pipelines.
Bayou’s 5LPP system redefines deepwater pipeline performance, merging advanced insulation with durability in an ultra-clean, automated process for unmatched subsea reliability.